Case Study

Migrating 10,000+ Critical Safety Tags

Hazardous Area Dossier (HAD) Migration to Structured Engineering Data Warehouse

Executive Summary

Managing Electrical Equipment in Hazardous Areas (EEHA) is a critical safety requirement. A client was managing these vital dossiers in a semi-structured SharePoint environment, relying on risky Excel-based registers. We led the end-to-end migration to a structured Engineering Data Warehouse (EDW), creating a single source of truth for safety compliance.

The Challenge

The client's existing approach involved over 700 disparate registers managed in Excel and stored in unstructured SharePoint folders. This fragmentation caused significant challenges:

Inconsistent Data

Multiple versions of truth across different Excel files created confusion and safety risks.

Limited Accessibility

Field teams struggled to access critical safety information when they needed it most.

Compliance Risks

Maintaining regulatory compliance was difficult with scattered, unvalidated data.

Digital Adoption Barriers

The unstructured approach hindered adoption of modern digital inspection tools.

The Recusant Approach

We moved the client from unstructured chaos to structured, queryable data.

Proprietary ETL Process

We utilised our own platform to execute a repeatable Extract, Transform, Load (ETL) process, migrating over 700 registers and approximately 10,000 individual EEHA tags.

Data Enrichment & Structuring

We didn't just move bad data; we fixed it. We aligned tag data with functional locations and document references, and configured the EDW to support multiple equipment items per tag-a complexity Excel couldn't handle.

Stakeholder Validation

We engaged directly with technical authorities and IM teams to validate every data set before final load, ensuring accuracy and buy-in.

Future-Proofing

We delivered a comprehensive close-out report with metrics, lessons learned, and specific recommendations for adopting mobile digital inspection tools.

By The Numbers

700+

Registers Migrated

10K+

EEHA Tags Processed

100%

Data Validation

Value Delivered

Data Integrity

Established an undeniable single source of truth for EEHA tags, reducing safety risks associated with duplication and errors.

Audit Readiness

Structured data now allows for instant reporting against compliance rules, significantly reducing manual effort during audits.

Integration Readiness

The new API-enabled data architecture has prepared the client for seamless integration with future mobile inspection platforms.

Safety First

Critical safety information is now accurate, accessible, and auditable-protecting both people and assets.

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